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Why the Future of Electric Cars Hinges on the Li-Ion Battery

Can you feel the electricity? There's a growing consensus that the next generation of automobiles will, to one degree or another, be powered by batteries. The most likely scenario is that a fling with plug-in hybrids will lead to a serious romance and eventually marriage to pure battery electrics. Yes, to make this sustainable we'll have to shift some of our electric grid from its current 50 percent dependence on coal power, but that is an achievable goal.

It may be that the batteries themselves will be harder. The marketplace has arrived at a consensus that the lithium-ion (li-ion) battery is the only real choice for the coming electric cars. But li-ion is also kind of problematic. Sony commercialized lightweight lithium-ion batteries for electronics in 1991; since then, most of us use them every day in laptops, mobile phones and other devices.

think city

The Th!nk City: a 110-mile range.

The great advantage of li-ion (aside from the fact that it's relatively non-toxic) is that it has twice the energy density of, say, nickel-cadmium batteries. But what works great in your relatively coddled cellphone is a challenge in the automotive environment, where the batteries will have to withstand extremes of temperatures and go through really fast charging cycles. Li-ion has also had stability issues -- remember those Sony laptop fires? Well, that company just recalled 100,000 more laptop li-ions because of fire hazards.

I hear that some of the most interesting approaches to li-ion car batteries increase energy storage using the controversial engineering of tiny materials known as nanotechnology.

The li-ion contenders are mostly small companies contracting with automakers. Johnson Controls/Saft has worked on batteries for the Saturn Vue plug-in hybrid. A123 had been a frontrunner to deliver batteries for the forthcoming Chevrolet Volt plug-in, but it now appears that the contract is going to the South Korea-based LG Chem.

A bit of a wild card is Ener1, whose subsidiary EnerDel builds li-ions in a factory in Indiana using technology developed at the Argonne National Labs. "The company's new, highly reliable and safe batteries are designed to be lighter in weight, occupy less space, provide more power, more energy, and have a longer life than the nickel-metal-hydride batteries found in today's hybrid vehicles," Ener1 says. But it would say that, wouldn't it?

Since Korean technology is key here, Ener1 just bought a controlling interest in one of that country's biggest li-ion producers, Enertech International. In announcing the deal, CEO Charles Gassenheimer says he sees a potential market for automotive li-ion batteries at $20 to 30 billion, dwarfing the $7 billion spent annually on consumer electronics.



Here Comes the Solar Bus

I was looking for the epicenter of the solar revolution, and I found it at the Gathering of the Vibes.

Imagine a hippie rock festival so immaculately dedicated to the Woodstock legacy that a late-night performance by Phil Lesh and his (much younger) friends was treated like a visitation from the Gods. Imagine tie-dye as the uniform of choice, and the Bridgeport, Connecticut sea breezes scented with the aroma of much marijuana. It was there that I discovered the Solar Bus.

Although it is normally to be found in northern Vermont, the brush-painted Solar Bus was temporarily relocated to Bridgeport, where its roof-mounted solar array was recharging hippie cellphones and running a bubbling fountain and some hopping frog toys. At night, it ran a projector that showed cartoons to delighted camping children.

diagram of Solar Bus

It is by no means coincidental that the owner of the Solar Bus, Gary Beckwith, is a former Deadhead. A wiry young man with a full head of black curls, he gravitates to summer festivals like the Vibes and Vermont's Solar Fest (which begins with a thanks to Mother Nature and a ceremonial invocation to the equinox).

But despite the countercultural trappings, Beckwith is a serious techie who has done great things with his Solar Bus, a 1982 Crown Supercoach that moved California school kids until 2003.

"We yanked out the seats, put some solar panels on the roof, gave it a paint job, and started driving around showing and teaching people about the real uses of renewable energy," says Beckwith.

Let me guess: Up to this point you probably thought that the Solar Bus was actually powered by solar, didn't you? Isn't that why they call it a solar bus?

The solar panels actually power appliances and even the occasional rock music stage, but they are hardly able to give a large steel bus much driving range.



Supremes to Bush: Where Did Our Love Go?

Executive Branch Dragging Heels on Greenhouse Gas Emissions.




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From clean cars like hybrids and fuel-cells to getting the best gas mileage ... read more.
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Jim Motavalli

Jim Motavalli

Jim Motavalli is a senior writer at E/The Environmental Magazine, a regular contributor to the New York Times and author most recently of Naked in the Woods: Joseph Knowles and the Legacy of Frontier Fakery. read full bio.
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Forward Drive: The race to build "clean" cars of the future.
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